Showing posts with label flush trimming bit. Show all posts
Showing posts with label flush trimming bit. Show all posts

Thursday, July 23, 2009

Oak End Table with Stained Glass Inlay - Craft Technique


The aprons on this oak end table are all curved, which in addition to being a nice design accent helps to keep the piece from feeling too blocky.

There is a fairly simple technique for making sure all of the aprons have the exact same curve so the piece is nice and even. To start out I took a piece of MDF (medium density fiberboard) cut the same length and width as the table's aprons will be. I use MDF because there is no need to waste good wood for a template part. On the MDF I trace out the curve I want (using a large compass to make it nice and even.

The I take my MDF template to the band saw and cut out the curve. Band saw cuts are fairly rough so it's necessary to smooth it out afterwards. Once I am satisfied with the shape of my MDF template I then trace the curve from the template onto all 4 of my oak aprons. I cut all of the aprons on the band saw as well. It's important to cut a little bit proud of the curve line - in other words leave a little extra, don't cut right to the line. Once I have all of my aprons cut I can then match them up to the MDF template one by one.

I clamp 1 apron to the template at a time and use a flush trimming router bit to finish the apron curve. The router bit uses my MDF template as a guide and cuts the actual apron to an exact match of the template. By doing this with all 4 aprons they end up being an exact match of each other.